Turn-Key Industrial Automation Engineering

Engineering Smart Industrial Solutions.

From specialized PLC programming and electrical control panel engineering to collaborative robotics and smart factory IIoT systems, Robotriq designs and delivers turn-key automation solutions tailored for manufacturing excellence.

PLC Programming & Integration
Service 01
Domain #01

PLC Programming & Integration

Robotriq provides industrial-grade PLC development complying with IEC 61131-3 standards. From greenfield factory line development to legacy PLC upgrades and software migrations, our team delivers structured, robust, and heavily tested automation code that minimizes plant downtime.

Key Technical Capabilities:
Custom Ladder, SCL/ST, and Function Block architecture
Safety PLC integration (SIL 2 / SIL 3, ISO 13849-1)
Legacy controller migration (e.g., S7-300 to S7-1500)
Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
HMI Development
Service 02
Domain #02

HMI Development

Our HMI solutions adhere to ISA-101 high-performance human-machine interface principles. We create intuitive touchscreen navigation that allows machine operators to identify operating anomalies, control recipe parameters, and execute maintenance cycles swiftly without technical friction.

Key Technical Capabilities:
Siemens SIMATIC Comfort & Unified Panels
Delta DOP-100 series & Beijer touchscreens
Multi-tiered operator, technician, and supervisor password security
Dynamic alarming with color-coded severity and remediation hints
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
SCADA System Development
Service 03
Domain #03

SCADA System Development

We build resilient SCADA systems that collect, visualize, and analyze data across thousands of factory floor points in real time. Features include automated production batch logging, SQL Server integration, SMS/email alerts, and seamless integration with ERP systems.

Key Technical Capabilities:
Siemens WinCC RT Professional / Unified, Wonderware, and DIAView
Client-server architecture with multi-client monitoring stations
ISA-18.2 compliant alarm management and rationalization
Historical data archiving into enterprise SQL databases
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Industrial Robotics Integration
Service 04
Domain #04

Industrial Robotics Integration

Robotriq engineers robotic automation cells that enhance manufacturing throughput and workplace safety. From high-speed 6-axis articulated robots to safe collaborative cobots (as exemplified in our Atlas Machine Tools application), we provide kinematic simulation, end-of-arm tooling, and master PLC handshakes.

Key Technical Capabilities:
Collaborative robot (Cobot) deployment without safety cages
CNC machine tending, loading/unloading, and part transfer
Robotic palletizing, carton packing, and pick-and-place
Pneumatic, vacuum, and electric End-of-Arm Tooling (EOAT) design
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Servo & Motion Control
Service 05
Domain #05

Servo & Motion Control

Precision motion control is the heartbeat of high-speed automation. Robotriq configures servo drives, linear motors, and AC drives to deliver synchronized multi-axis movement with zero backlash and microsecond-level fieldbus coordination.

Key Technical Capabilities:
Multi-axis linear and rotary servo positioning
Electronic camming (E-Cam) and electronic gearing (E-Gear)
Continuous web tension control for printing and rewinding
Profinet IRT, EtherCAT, and CANopen deterministic motion networks
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Industrial Networking
Service 06
Domain #06

Industrial Networking

A rock-solid network is essential for zero packet loss on modern factory floors. Robotriq designs, installs, and certifies industrial networks using Profinet, Profibus, Modbus TCP, and EtherNet/IP with managed industrial switches and redundancy protocols.

Key Technical Capabilities:
Profinet and Ethernet/IP ring topology with MRP (Media Redundancy Protocol)
RS-485 Modbus RTU/ASCII network balancing and termination
Industrial VPN routers (e.g. eWON, Secomea) for secure remote telemetry
Network packet analysis and EMI noise mitigation
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Electrical Control Panel Engineering
Service 07
Domain #07

Electrical Control Panel Engineering

We design and build custom electrical control panels, MCCs (Motor Control Centers), and PLC automation panels in our fabrication facility. Built with premium switchgear, neat wire ferrule dressing, and proper thermal dissipation calculations.

Key Technical Capabilities:
AutoCAD Electrical schematic drawings and panel layout plans
Short-circuit withstand ratings and thermal load calculations
IP55 / IP65 industrial enclosures with air conditioning or exhaust filter fans
Strict compliance with IEC 61439 and IS standards
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
IIoT System Integration
Service 08
Domain #08

IIoT System Integration

Transform brownfield factory equipment into smart connected assets. Robotriq integrates edge computing gateways, non-invasive sensors, and OPC-UA / MQTT protocols to feed live production rates, power consumption, and machine health into real-time web dashboards.

Key Technical Capabilities:
Edge gateway deployment with Linux / Node-RED / Python
OPC-UA, MQTT, and REST API industrial data pipelines
Overall Equipment Effectiveness (OEE) automatic calculation
Predictive vibration and temperature threshold alerts
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Machine Automation & Retrofits
Service 09
Domain #09

Machine Automation & Retrofits

Extend the lifespan of your mechanical machinery without buying costly new machines. Robotriq strips out unreliable relay logic or obsolete controllers and replaces them with modern PLCs, HMIs, and VFDs, dramatically boosting speed and product consistency.

Key Technical Capabilities:
Hydraulic and pneumatic press automation retrofit
CNC lathe and milling machine electrical re-engineering
Semi-automatic to fully automatic conversion with sensors & pneumatic cylinders
Safety interlock modernization complying with current CE / OSHA guidelines
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
Troubleshooting & Maintenance
Service 10
Domain #10

Troubleshooting & Maintenance

When an automated production line halts, every minute costs money. Robotriq's field engineering team provides rapid-response troubleshooting for PLC code hangs, drive trip codes, bus communication dropouts, and intermittent sensor failures across Tamil Nadu and South India.

Key Technical Capabilities:
Emergency on-site breakdown response within hours
Annual Maintenance Contracts (AMC) for plant automation
PLC program backup verification and battery replacement
Power quality audit and harmonic distortion mitigation for VFDs
Industries Served:
AutomotivePackaging & FMCGPharmaceuticalsHeavy Engineering
Direct Technical Call
IEC 61131-3
International Standardized PLC Code
ISO 13849-1
Safety-Related Parts of Control Systems
ISA-101 / 18.2
Ergonomic HMI & Alarm Management
IEC 61439
Low-Voltage Switchgear Assemblies